For any manufacturing business, having an efficient production system is the difference between success and failure. If you can work faster than the competition, then you’ll stay on top of the business. However, falling behind can spell disaster. Finding ways to increase your business’ throughput will not only make for satisfied customers but also a more efficient workplace. Whether it’s a new or established business, all production companies can benefit from these changes.
When you have to meet specific guidelines for products, manual labor usually isn’t the best option. Human error is going to cause thousands of dollars in waste every year. By automating more processes, manufacturers can increase their throughput and even make the workplace safer for their employees. Lundbergtech is an example of a company that helps businesses to be more efficient. Their waste solutions involve handling, capturing, collecting, and even compacting the waste in an efficient system. Their central units avoid dangerous and heavy labor for workers.
Reduce Equipment Downtime
Every system is going to have maintenance problems but even a few days can slow down your production time. The key to avoiding costly delays is to have a maintenance management system in place. Have a communication strategy in place for the maintenance manager or team so you can request assistance quickly and efficiently.
Increase Manufacturing Safety
Safety incidents not only injure workers, they also lead to floor closures and increased costs for the business. Make sure to train employees on all equipment and perform regular safety checks. Enforce the established safety procedures and reward employees who are able to perform their jobs while following the established standards. Keeping employees safe is one of the best ways to increase efficiency, so encourage workers to do a safe job rather than a rushed one.
Focus on Employee Training
Just like safety, poorly trained employees are going to slow down the production system. When workers lack the skills necessary to do their jobs, they’re going to cause costly delays. Train workers when they’re initially hired and make sure to update them on any changes throughout the year. Use mentorship programs or similar ones to ensure that each worker knows where to turn for assistance. Many companies use a variety of hands-on and online training to ensure each worker has the skills they need.
Processing Time Reduction
If you can reduce the time needed to produce specific parts or other areas of manufacturing, you can speed up production significantly over time. Waste handling machines can also help here. Their central system uses increased machine speed, so the amount of waste is not a limitation on the production system. Similarly, look at the amount of time needed for each part of the system to determine if it can be decreased or made more efficient.
Increasing throughput in production is every company’s goal. Taking the time to regularly assess the workplace and how it can be more efficient is important to stay competitive. When doing an assessment, use these tips to find areas of improvement.